Guide

Coolant and Thermostat.

A major problem with the Bmw E34/E32 especially the BMW M30 3.5l out of the 535i: overheating.
Don’t expect the headgasket to last long in these conditions.
The temperature needle should be at the 1/2 mark all the time. If the needle is near the 3/4 mark or red area, you have an overheating problem, fix it soon.

On the BMW E34 525i 92 on and the E36 325i/is with M50 engine, the engines were fitted with plastic impellers waterpumps. These waterpumps fails, the impeller desintegrates and you are left with no waterpump at all… the engine overheats. You need to check that you have a waterpump with metal impeller. Change your waterpump ASAP if yours has a plastic impeller.

Tools Needed

19mm + 13mm Socket

Sockets for the thermostat housing.

BMW Coolant or G48

You will need about 3-4 gallons of coolant for the entire procedure. 

Flathead Screwdriver

Needed to remove your upper and lower radiator hoses.

Make sure to check over your upper and lower radiator hoses. Make sure they aren’t worn or leaking. We recommend replacing them if this is the first time touching your cooling system.

Walkthrough

Bleeding Procedure

Radiator-mounted expansion tank:
1. Loosen the bleed screw on top of the radiator expansion tank and let the coolant flow out as you pour it into the reservoir. Tighten the screw when the flow out is free of air bubbles.

Separate expansion tank:
1. Loosen the bleed screw on top of the thermostat housing and let the coolant flow out as you pour it into the reservoir. Tighten the screw when the flow out is smooth and free of air bubbles.

2. Set the temperature setting to full warm and start the engine.
3. When the car is going to reach its normal temperature you might going to need to add more coolant. Always check the coolant level.
4. With the engine idling at normal temperature, open the bleed screw and tighten it when coolant is spilling out smoothly and free of air bubbles.
5. Repeat bleeding, and again and again.
6. Do it a few times to avoid overheating.

M20 Bleeding experience by moots:

Just to share a simple method to bleed the cooling system. I really cannot comprehend why we need to bleed, bleed and re-bleed the cooling system after every maintenance.I did this after replacing the thermostat and flushing the coolant:
(Mine’s an m20 engine with the reservoir by the side of the rad)
1. Fill up the rad with the plastic bleeder screw(on the reservoir) and metal bleeder screw(on the t-stat housing), and open.

2. When full, put a finger over the reservoir bleed hole and blow, yes,blow into the reservoir filler neck.(we are basically pressurizing the system)
3. When water flows out of the t-stat housing bleed hole,tighten the screw.
4.Top up reservoir if required.

5. Now blow again until coolant exits the reservoir bleed hole and tighten when bubble free.

6. Top up coolant to the cold/kalt mark, and tighten cap. You’re done. No more bleeding is required as all air is purged from the system. I have done this 4 times on three cars and it worked like a charm.

Thermostat replacement

1. Engine cold, partially drain the radiator if necessary.
530i – 540i M60:
2. Remove upper section of air cleaner and air flow sensor. You might want to remove the cooling fan and fan shroud for better clearance. The thermostat is located in the thermostat housing as part of the coolant pump.

525i – 535i M20 M30 M50:
2. The thermostat is located in the thermostat housing at the front of the engine.

3. Remove the bolts of the housing, note how the thermostat is installed then remove it.
4. Install the new thermostat with a new seal. Installation is the reverse of removal. Add coolant and bleed, bleed, bleed…

• When doing the thermostat the arrow on it needs to be pointing straight up and if you want to make the job of bleeding easier drill a 1/16 hole directly through the thermostat where the arrow is located (tricks from BMW tech’s) which allows the thermostat the bleed easier.