General information about relays and fuses
Fuses, relays and control units are located in four locations:
- Front power distribution box (on the left side of the engine compartment)
- Rear power distribution box (under the rear couch, on the left side of the vehicle)
- Auxiliary relay box
- Electronics box (E-box, on right side of the vehicle)
The front box contains the main fuses: numbers 1-29, and other relays and control boxes. The box is located on the left side of the drive, closer to the windshield.
Walkthrough
1989-1990: front supply distribution box
Relay Number | Relay Assignment |
---|---|
1 | Starter relay |
2 | Horn relay |
3 | Unloader relay (KLR) |
4 | Blower relay |
5 | Vacant |
6 | Phone alert relay |
7 | Unloader relay (K 61) |
8 | Water pump relay |
9 | Unloader relay (K 15) |
10 | Hazard flasher relay |
11 | Check control module |
12 | Crash control unit |
13 | Lamp control module |
1991-1994: relays in the front power distribution box
Relay Number | Relay Assignment |
---|---|
1 | Jumper plug for horn/phone |
2 | Starter relay |
3 | Unloader relay (terminal R) |
4 | Blower relay |
5 | Compressor control relay |
6 | Washer pump relay |
7 | ABS relay (ex. 1994-95) |
8 | Unloader relay (K 61) |
9 | Unloader relay (K 15) |
10 | Auxiliary water pump relay |
11 | Horn relay |
12 | Hazard flasher relay |
13 | Check control module |
14 | Crash control unit |
15 | Lamp control module |
The rear box is located under the rear couch, behind the driver’s seat. It contains the auxiliary fuses, relays and control modules.
1989-1990: rear power distribution box
Relay Number | Relay Assignment |
---|---|
1 | Fuse block |
2 | General module |
3 | Relay module |
4 | Electronic power protection relay |
5 | Wiper relay |
6 | Rear defogger relay |
7 | Fuse block |
8 | Fuse block |
9 | Wiper pressure control relay (ADV), as applicable |
1991-1992: rear power distribution box
Relay Number | Assignment |
---|---|
1 | Relay module |
2 | General module |
3 | Rear defogger relay |
4 | Wiper relay |
5 | Electronic power protection relay |
6 | Fuse blocks |
7 | Fuse block (1992 and later) |
Control box (Electronics box / E-box)
The electronic box is located in the near right hand corner of the driving direction, directly under the windshield. It is covered by a plastic cover with four screws. It is also cooled by an electric fan which rotates at low speed when the engine is running. If the temperature in the box exceeds 44 degrees Celsius, the fan starts spinning at higher speed.
In this box are the main control modules: engine, ABS, fuel system and electronic throttle (EML) if it is installed.
Relay Number | Assignment |
---|---|
1 | ABS or Slip (traction) control module |
2 | DME control module |
3 | Cruise control module |
4 | System (main) relay |
5 | Fuel pump relay |
6 | Oxygen sensor heater relay |
Additional Relay Units
The auxiliary relay box is located in the engine compartment on the left side of the vehicle, closer to the front. On later models, it also houses some fuses.
1989-1990: Additional Relay Box
Number | Relay Assignment |
1 | Headlight/foglight cleaning system module (Canada) |
2 | High speed relay |
3 | Normal speed relay |
4 | Phone horn alert relay |
5 | Air conditioning relay |
6 | Fuses |
1989-1990: Additional Relay Unit
Number | Relay Assignment |
1 | Headlight/foglight cleaning system module (Canada) |
2 | High speed relay |
3 | Normal speed relay |
4 | Phone horn alert relay |
5 | Air conditioning relay |
6 | Fuses |
Full List of Fuses
Fuse Number | Amperage | Protected Circuits |
---|---|---|
1 | 15 А |
|
2 | 7,5 А |
|
3 | 7,5 А |
|
4 | 7,5 А |
|
5 | 10 А |
|
6 | 7,5 А |
|
7 | 15 А |
|
8 | 7,5 А |
|
9 | 15 А |
|
10 | 7,5 А |
|
11 | 7,5 А |
|
12 | 15 А |
|
13 | 7,5 А |
|
14 | 7,5 А |
|
15 | 7,5 А |
|
16 | 30 А |
|
17 | 15 А |
|
18 | 15 А |
|
19 | 30 А |
|
20 | 7,5 А |
|
21 | 30 А |
|
22 | 30 А |
|
23 | 7,5 А |
|
24 | 15 А |
|
25 | 30 А |
|
26 | 30 А |
|
27 | 30 А |
|
28 | 15 А |
|
29 | 7,5 А |
|
30 | 7,5 А |
|
31 | 7,5 А |
|
32 | 7,5 А |
|
34 | 20 A |
|
36 | 30 A |
|
37 | 20 A |
|
40 | 15 A |
|
41 | 30 А |
|
42 | 30 А |
|
43 | 30 А |
|
44 | 30 А |
|
46 | 30 А |
|
47 | 30 А |
|
The difference between High and Low wiring
There are 2 types of wiring on the e34: the so called “High Version” and “Low Version”.
- The 518i, 520i and 524td have Low wiring.
- On the 525i-540i respectively High.
The wiring version can be determined by looking at the fuse block under the hood. If in the lower rows are large blocks of CCM (Check control module) and LKM (Light control module), it is the High Version, if there are the usual square relays – this version is Low.
The High Version has a self-diagnostic system, and the dashboard has a running line at the bottom. The Low version has neither.
In April 1989, the wiring and instrument panel layout was changed to be called Redesign – the Redesign Low Version dashboard was equipped with an electronic odometer with an LCD display instead of an electromechanical display, and the High Version dash layout underwent changes, which now also became known as Redesign. There is also some certainty that the wiring changes also took place when the M50 engines were upgraded for 1990.
It is believed that the High Version has wiring for all possible optional extras.
Now let’s move on to the fuse and relay boxes for each version.
Low Version Wiring
The fuses are located in the engine compartment on the left side and under the rear sofa. Let’s start with the engine compartment.
List of fuses in the wiring block (Low Version)
Fuse Number | Amperage | Protected Circuits |
---|---|---|
1 | 15 А |
|
2 | 7,5 А |
|
3 | 7,5 А |
|
4 | 7,5 А |
|
5 | 10 А |
|
6 | 7,5 А |
|
7 | 15 А |
|
8 | 7,5 А |
|
9 | 15 А |
|
10 | 7,5 А |
|
11 | 7,5 А |
|
12 | 15 А |
|
13 | 7,5 А |
|
14 | 7,5 А |
|
15 | 7,5 А |
|
16 | 30 А |
|
17 | 15 А |
|
18 | 15 А |
|
19 | 30 А |
|
20 | 7,5 А |
|
21 | 30 А |
|
22 | 30 А |
|
23 | 7,5 А |
|
24 | 15 А |
|
25 | 30 А |
|
26 | 30 А |
|
27 | 30 А |
|
28 | 15 А |
|
29 | 7,5 А |
|
List of fuses under the rear seats (Low Version)
Fuse number | Amperage | Protected circuits |
30 | 7,5 А | Central locking module, blacked-out inner rear window |
31 | 7,5 А | Anti-theft system (pin 30) LED Trunk lid |
32 | 30 А | Belt ejection module |
41 | 30 А | Radio amplifier |
42 | 30 А | Driver’s seat adjuster |
43 | 30 А | Front passenger seat adjuster |
44 | 30 А | Windshield wiper (relay module), Washer pump (main module) |
46 | 30 А | Rear window heater |
47 | 30 А | Safety relay of the main module |
Relay in the mounting block (Low version)
Relay Number | Assignment |
---|---|
К2 | Horn |
К3 | Removing voltage from terminal R |
К4 | Heater fan / parking heater |
К5 | Intensive cleaning / washer pump |
К6 | SRA module |
К8 | Auxiliary water pump relay |
К9 | Removing voltage from terminal 15 |
К10 | Overload protection of the ABS / ASC system |
К16 | Relay breaker alarm 30/30 |
К18 | Decoupling air conditioning Motronic |
К19 | Air conditioning compressor |
К21 | Switching on the 1st speed of the auxiliary fan |
К22 | Switching on the 2nd speed of the auxiliary fan |
К40 | Turning on the low beam headlights |
К41 | Turning on the high beam headlights |
К42 | Turning on the fog lights |
К43 | Turning on fog lights |
U4 | Anti-theft alarm sensor 30/30 |
Relay in the rear couch (Low version)
Relay Number | Assignment |
---|---|
K30 | Relay for switching on the interior lighting |
K29 | TSH Relay |
K13 | HHS Relay |
A40 | Wipers and washers control unit |
A30 | Central locking control unit |
High Version Wiring
The fuses here are also located in the engine compartment on the left side and under the rear couch. Let’s start with the engine compartment.
List of fuses in the wiring block (High Version)
Fuse Number | Amperage | Protected Circuits |
---|---|---|
1 | 15 А |
|
2 | 7,5 А |
|
3 | 7,5 А |
|
4 | 7,5 А |
|
5 | 10 А |
|
6 | 7,5 А |
|
7 | 15 А |
|
8 | 7,5 А |
|
9 | 15 А |
|
10 | 7,5 А |
|
11 | 7,5 А |
|
12 | 15 А |
|
13 | 7,5 А |
|
14 | 7,5 А |
|
15 | 7,5 А |
|
16 | 30 А |
|
17 | 15 А |
|
18 | 15 А |
|
19 | 30 А |
|
20 | 7,5 А |
|
21 | 30 А |
|
22 | 30 А |
|
23 | 7,5 А |
|
24 | 15 А |
|
25 | 30 А |
|
26 | 30 А |
|
27 | 30 А |
|
28 | 15 А |
|
29 | 7,5 А |
|
List of fuses under the rear couch (High Version)
Fuse number | Amperage | Protected circuits |
30 | 7,5 А | Central locking module (ZVM), ZV-polling of the driver’s door |
31 | 7,5 А | Front passenger door and trunk lid ZV-polling |
34 | 30 А | Safety relay of the central locking system, Relay for switching on the interior lighting |
35 | 30 А | Rear window heater |
36 | 15 А | Radio amplifier |
41 | 30 А | Radio Receiver |
42 | 30 А | Driver’s seat – heating and adjustment |
43 | 30 А | Front passenger seat – heating and adjustment |
44 | 30 А | Windshield wiper (relay module), Washer pump (main module) |
46 | 30 А | Rear window heater |
47 | 30 А | Central locking of locks (via safety relay and main module) |
Relay in the mounting block (High version)
Relay Number | Assignment |
---|---|
A3 | Lamp control module ZB |
A4 | ZB control module |
K1 | Not available with manual gearbox (contacts 30 and 87 closed) |
K1 | Starter lock (with automatic transmission) |
K2 | Sound signals |
K3 | Removing voltage from terminal R |
K4 | Heater fan / parking heater |
K5 | Intensive cleaning / washer pump |
K8 | Additional water pump |
K9 | Removing voltage from terminal 15 |
K10 | Overload protection of the ABS / ASC system |
K16 | Alarm breaker |
K31 | Turning on the cigarette lighter (or closed contacts 30 and 87) |
U4 | Anti-theft alarm sensor |
Relay under the rear couch (High version)
Relay Number | Assignment |
---|---|
K50 | Anti-theft system relay (DWA) |
K15 | Overload protection relay GM |
K13 | Relay HHS K12 – wiper blade pressure controller |
K11 | Wiper switch on relay |
U3 | Ultrasonic parking device relay |
N13 | Infrared module |
A13 | Rear headrest control relay |
A9 | Belt ejection control relay |
A5 | Relay module |
A1 | General module |
How do I check the relay?
The easiest way to check the relay is to replace it with a known working relay. Relays are usually checked in this way at service stations. However, it is not always possible to quickly get the right relay at home, so we recommend the following way to check the so-called working relays, which include, for example, relays for the main and fog lights:
- Remove the relay from the connector.
- First check with a probe whether voltage is present at pin 30 of the relay’s connector. To do this, connect the tester to the ground and touch pin 30 of the connector with the tester lead. If there is voltage, the tester LED will illuminate. If the LED does not illuminate, find and repair the break in the circuit between the positive terminal of the battery and pin 30 of the relay connector.
- Make a jumper from a piece of insulated wire by stripping the ends
- Using the jumper fabricated, connect pin 30 of the relay connector (where the battery voltage is permanently present) to pin 87.
- If the corresponding circuit closes when the jumper is installed (e.g. high beam comes on), then the corresponding relay is in good condition.
- If the circuit does not close (e.g. the high beam still does not come on), find and repair the break in the circuit between pin 87 of the relay connector and the corresponding consumer.
- If necessary, install a new relay
Original Fuse Code Numbers
Amperage | Catalogue Number |
---|---|
3 A | 61 13 1 394 461 |
5 A | 61 13 1 386 626 |
7,5 A | 61 13 1 370 987 |
10 A | 61 13 1 386 627 |
15 A | 61 13 1 372 626 |
20 A | 61 13 1 386 848 |
25 A | 61 13 1 372 627 |
30 A | 61 13 1 372 628 |
40 A | 61 14 6 953 473 |